Aug
26
2009
2

Building a 3 tier system on a budget – Part 1

After much thought and quite a bit of creative thinking I finally came up with a solution for building an affordable 3 tier gravity system that will house my brewing equipment. After reading many homebrewing discussion forums I’ve noticed many people either build a 3 tier system from wood or they fabricate it from steel. I didn’t like the idea of using wood because of the possible fire hazard and I did not like the notion of building one from steel for the simple reason that I do not know how to weld.

So what else could I use to build my system? How about using store bought shelves to build a 3 tier structure! This structure has to be strong enough to hold my brew pots and burners. It has to be steel so it doesn’t catch on fire and finally it has to be flexible enough to allow for a step design that is typical to a 3 tier brewing system.

Once I had this rough idea of what was needed I started to scour the internet for such modular shelving system. It took me quite a bit of time before I finally came across the Metro Commercial Shelves sold by the Container Store. Here is what they look like in different configurations:

They can be assembled in various configurations so what you see above are just examples of their standard “out of the box” setups.

What I needed was the ability to build my shelves from scratch and to accomplish this I found these components sold individually. Now I had to do a bit planning, things like measuring my burner with a pot on it, the total height of my garage where brewing will take place. Cost is another factor, although the overall structure will not be expensive it is will not be as cheap as a wood contraption.

To be continued…

Written by Jake in: Uncategorized |
Aug
13
2009
0

Mashtun Temperature

Since I’ll be using a steel pot for my mashtun as opposed to an igloo cooler that most homebrewers use it will be important for me to control the mash temperature when and if needed. I realize without insulation my temp could drop quickly and drastically so to combat that I’ve purchased a 1500 watt professional electric burner for my mashtun. This is not a heating element that is typically inserted into the mashtun, this one will sit under the pot. I’m certain it will take a while for me to tweak its power output to a point where temp loss is negligible. Yes, 1500 watts is not much but I’ll be brewing 5 gallon batches and the goal of this burner is to keep things “warm”. My propane burners will be used for boiling. Okay so why not use an insulated cooler? This is just a personal preference really. I’m not a big fan of plastic and would like to avoid using it during brewing at all costs.

Written by Jake in: Equipment |
Aug
12
2009
0

Things are coming together

After short break things started to move along, most importantly in the forward direction!  The guys at Northern Brewer came through and replaced my broken pot. The whole process was very smooth, no questions asked. They even emailed me a pre-paid UPS label to send the pot back and within 10 days I received a brand new replacement pot. Kudos to them for providing outstanding customer service. Yesterday I picked up a 33 lbs propane tank from a guy in Media for $5.00, yup. FIVE DOLLARS! Craigstlist is wonderful. I figured my high pressure propane burners will “burn” through propane pretty quickly so I’d like to get another 30 lb or 40lb tank.

Written by Jake in: Equipment |

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